Chemical Process Manufacturing Engineer

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability - not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

Chemical Process Manufacturing Engineer

Position Summary:

The Manufacturing Engineer position is responsible for engineering activities to develop processes, define controls, and implementing effective variability reduction efforts in manufacturing areas.

Essential Functions:

• This role will have responsibility for the caustic leaching and acid etching processes used for core removal and grain structure inspection of investment-cast turbine airfoil components.
• Develop manufacturing processes, establish control measures, and implement effective variability and cost reduction strategies.
• Collaborate with cross-functional teams to ensure timely and effective execution of preventative maintenance on critical equipment.
• Implement automated solutions to enhance operator safety, reduce process variation, and improve overall process reliability.
• Perform daily audits to ensure adherence to established procedures on the manufacturing floor.
• Update and revise area procedures to improve clarity and minimize process variation.
• Analyze data to identify root causes and eliminate process excursions.
• Conduct engineering trials to assess improvements in processes, tools, and equipment.
• Participate in cost reduction, continuous improvement, and new part introduction (NPI) initiatives as needed.
• Drive process improvements to reduce scrap and rework rates.
• Collaborate with all levels of manufacturing, management, suppliers, and customers.
• Provide hands-on, floor-level support for investigations and problem-solving.
• Perform other duties as assigned.

Required Skills:

• Proven analytical, problem-solving, and process improvement abilities.
• Demonstrated success in developing and executing action plans that deliver measurable results.
• Working knowledge of Zero-Defect methodologies, including PFMEA, Control Plans, and process control.
• Strong ability to manage multiple tasks and priorities while adapting to changing situations.
• Capable of performing effectively under high-pressure conditions and tight deadlines.
• Excellent written, verbal, and organizational communication skills.
• Strong interpersonal and leadership capabilities.

Desired Skills:

• Highly organized and self-motivated, with the ability to work independently and effectively in collaborative team environments.
• Demonstrated ability to lead programs and projects successfully.
• Six Sigma Green Belt or Black Belt certification preferred.
• Familiar with Minitab, JMP, or other statistical analysis software.
• Proven experience in advanced manufacturing environments.

Experience & Education:

• Bachelor's degree in chemical or materials engineering, or other related engineering discipline.
• Hands-on experience in the airfoil investment casting industry a plus.