Special Process Engineer - Non-Conventional Machining

About Us:

As a global manufacturer of complex aircraft engine components, Pursuit Aerospace is founded on a commitment to relentless, continuous, operational improvement and extraordinary customer service. We pride ourselves on competitive cost structure, exceptional on-time delivery, and industry-leading quality.

The Pursuit family of companies has cultivated long-term relationships with our customers around the world through respect, teamwork, technology, and trust. We are driven to develop industry leading process innovations and manufacturing techniques on behalf of our customers. Our exceptional quality is driven by a deep investment in and the daily practice of continually improving our people, processes, and products.

About the Opportunity:

We are seeking a skilled and innovative Special Process - Non-Conventional Machining (NCM) Engineer to support and optimize advanced machining processes including Laser machining, EDM (Wire), and other non-traditional methods. The Special Process - NCM Engineer will play a critical role in developing, qualifying, and maintaining processes that meet stringent aerospace and precision manufacturing standards.

Location: Manchester, CT, full-time onsite

Responsibilities:

• Develop and optimize non-conventional machining processes (e.g., Laser cutting/drilling, Wire EDM, for new and existing components
• Work closely with design engineering to ensure manufacturability and process feasibility
• Program and set parameters for Laser and EDM machines to achieve dimensional and metallurgical requirements
• Define and document machining process flows, tooling, fixtures, and quality checkpoints
• Lead process qualifications and validations, including capability studies (CP, CPK) and first article inspections (FAI)
• Collaborate with Quality and Special Process teams to meet NADCAP, AS9100, and customer-specific requirements
• Drive root cause analysis and continuous improvement in response to process deviations or quality issues
• Select and manage suppliers or subcontractors for outsourced NCM processes
• Train operators and technicians on safe and effective use of non-conventional machining equipment
• Stay current with industry trends, technologies, and best practices in advanced machining

Required Qualifications:

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or related field AND 3+ years of experience in non-conventional machining (Laser, EDM, ECM, etc.) - OR - in lieu of degree, 7+ years of experience in non-conventional machining (Laser, EDM, ECM, etc.)
• 2+ years of experience in a manufacturing or quality engineering role
• Must be authorized to work in the U.S. on a full-time basis without sponsorship now or in the future. The Company cannot offer employment to visa holders who require employer sponsorship in the future or cannot work now on a full-time basis.
• Must be able to perform work subject to ITAR/EAR regulations.

Preferred Qualifications:

• Hands-on experience with programming and operating Laser/EDM equipment (e.g., subishi, Sodick, FANUC, Trumpf, etc.)
• Strong understanding of material behavior during high-energy machining processes
• Experience with process documentation and validation (FAI, PPAP, control plans)
• Ability to read and interpret complex engineering drawings and GD&T
• Familiarity with special process audits and NADCAP accreditation requirements
• Lean or Six Sigma certification
• Knowledge of CNC, CMM, and precision inspection tools
• Proficiency in CAD/CAM software (e.g., Mastercam, Siemens NX, SolidWorks)
• Aerospace experience is preferred.

Working Conditions

• Requires mobility in a manufacturing plant environment while using Personal Protective Equipment.
• Must be able to frequently sit, stand and walk.
• Must be able to lift and carry up to 15 pounds.
• Personal protective equipment (e.g., safety glasses and safety shoes) is required on the shop floor.
• Occasional weekend and evening work may be required to accommodate priorities, deadlines, and schedules.

Acknowledgements:

The above job description is not intended to be an all-inclusive list of duties and standards of the position. Incumbents will follow any other instructions, and perform any other related duties, as assigned by their supervisor.

Benefits:

Pursuit Aerospace also offers a variety of benefits, including health and disability insurance, 401(k) match, flexible spending accounts, EAP, paid time off, and company-paid holidays. The specific programs and options available to an employee may vary depending on date of hire, schedule type, and the applicability of collective bargaining agreements, among other things.

Equal Opportunity Employer:

Pursuit Aerospace is an Equal Opportunity Employer. We adhere to all applicable federal, state, and local laws governing nondiscrimination in employment. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.