Senior Electrical Technician - Automation & Controls

Driven by a commitment to research, quality, and service, PDI provides innovative products, educational resources, training, and support to prevent infection transmission and promote health and wellness. Encompassing three areas, our Healthcare, Sani Professional and Contract manufacturing divisions, we develop, manufacture, and distribute leading edge products for North America and the world. We have several locations across the US and are looking for new Associates to join our team!

POSITION PURPOSE

We are seeking a Senior Electrical Technician to support our manufacturing operations by reducing equipment downtime and ensuring reliable performance of automated and electrical control systems. This role focuses on electrical troubleshooting and automation support across PLCs, servo drives, robotics, sensors, and control systems. Some mechanical skills are also required but secondary. The ideal candidate has deep expertise in industrial electrical systems and automation, with the ability to quickly diagnose and resolve complex control issues while collaborating with production, maintenance, and engineering teams.

ESSENTIAL FUNCTIONS AND BASIC DUTIES

• Troubleshooting & Repair
  
  
  
  • Rapidly diagnose and repair downtime issues across PLCs, servo drives, robotics, sensors, motor controls, and control valves.
  • Calibrate, test, and replace sensors, encoders, and electrical feedback devices.
  • Resolve integration and safety interlock issues within robotic cells, conveyors, and automated lines.
  • Support limited mechanical troubleshooting only as needed to enable electrical/automation functionality.
  
  
  
  
• Preventive & Predictive Maintenance
  
  
  
  • Execute preventive maintenance (PMs) focused on electrical and control systems for production equipment.
  • Support predictive maintenance initiatives (e.g., electrical testing, thermal imaging, insulation resistance checks).
  • Document electrical and automation repairs in the CMMS.
  
  
  
  
• Collaboration & Continuous Improvement
  
  
  
  • Partner with engineers and operations on root cause analysis (RCA) for recurring electrical or control failures.
  • Recommend and implement upgrades to controls, automation systems, and electrical hardware/software.
  • Provide technical mentorship to junior technicians in electrical troubleshooting and automation practices.
  
  
  
  
• Compliance & Safety
  
  
  
  • Follow and enforce OSHA/EHS standards during all maintenance activities.
  • Ensure all lockout/tagout (LOTO) and electrical safety procedures are followed.
  
  
  
  

PERFORMANCE MEASUREMENTS

• Equipment Reliability & Uptime
• Preventive & Predictive Maintenance Execution
• Troubleshooting & Technical Skills
• Safety & Compliance
• Contribution to Automation/Controls Improvements

QUALIFICATIONS

EDUCATION/CERTIFICATION:

• Associate Degree in Electrical Technology or Equivalent Industry Experience

REQUIRED KNOWLEDGE:

• Hands-on expertise in PLC troubleshooting (Allen-Bradley, Siemens, or similar - programming experience a plus but not required).
• Strong knowledge of servo drives, VFDs, robotics, and industrial controls.
• Working knowledge of pneumatics, actuators, and mechanical power transmission systems.
• Ability to read and interpret electrical schematics, mechanical drawings, and equipment manuals.

EXPERIENCE REQUIRED:

• At least 8 years in industrial maintenance preferred, with strong exposure to automation and electromechanical systems.
• Individuals with fewer years of experience may be considered if they demonstrate significant expertise in automation and electromechanical systems.
• Some mechanical aptitude required

SKILLS/ABILITIES:

• Strong troubleshooting and problem-solving mindset.
• Excellent communication and teamwork skills.
• Flexibility to support multiple shifts and respond to urgent downtime events.
• Testing equipment (e.g., oscilloscopes, multimeters)
• Familiarity with industrial protocols (e.g., Ethernet/IP, Modbus, Profibus).
• Experience with robotics, motion control, automation, or machine vision systems.

WORKING CONDITIONS

• No hazardous work conditions.
• Position in a manufacturing plant environment.
• Production floor work is required for installation, testing, or troubleshooting equipment and control systems.

SALARY RANGE

• $70,000 - $90,000 annually, plus bonus and OT pay (as necessary)

PDI is pleased to offer a comprehensive and affordable benefits program to our associates, which includes:

• Medical & prescription drug coverage
• Dental / Vision plan
• 401(k) savings plan with company match
• Basic and supplemental life insurance
• Flexible Spending Accounts (FSAs)
• Short- and long-term disability benefits
• Health Advocacy Program / Employee Assistance Program (EAP)

Many other voluntary benefit plans such as: Legal assistance, critical illness, hospital indemnity and accident coverage, discounted home/auto/rental insurance, employee discounts and pet insurance

At PDI, we are also committed to helping our associates maintain a healthy and sustainable work/life balance and are proud to provide: Sick leave, generous vacation and holiday time, paid parental leave, summer hours, flex place/flex time options